
PULSE 6 SERVICE MANUAL
PAGE 6.1
2009SUNRISE MEDICAL
Note: This procedure may be done with or without removing the motor from the power chair.
If the motor/gearbox is to be removed from the power chair, refer to the Motor and Gearbox
Removal section of this manual.
Consider replacing any motor/gearbox assembly that does not pass the following test. Refer
to the Motor Gearbox Removal section of this manual.
1. Inspect the output shafts for signs of grease
leakage (fi g. 6.1).
2. Inspect the cotter pin connecting the
gearbox release arm to the motor/gearbox
assembly. Ensure that it is tight and not damaged
(fi g. 6.2)
3. Manually operate each gearbox release
lever to ensure that they operate easily and fully
engage and disengage
Note: When removing the brush assemblies,
remove one brush assembly at a time. Note its
orientation so that it can be inserted into the
brush holder the same way it was removed.
Caution: Use care not to damage the brush
cap with excessive force in the next step.
4. Remove the brush by using a common
screwdriver to unscrew the cap (fi g. 6.1).
Motor/Gearbox Inspection
Section 6
fig. 6.1
fig. 6.2
fig. 6.3
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