Quickie Pulse Manual de servicio

Quickie Pulse 6 Service Manual©2011 Sunrise Medical Inc. 111425 Rev B

PULSE 6 SERVICE MANUALPAGE 0.8SEPT 2011 SUNRISE MEDICALTo help prevent Electro Static Discharge (ESD) the following proper handling techniques should

PULSE 6 SERVICE MANUALPAGE 0.9 SEPT 2011SUNRISE MEDICALSafety If mishandled batteries can be dangerous and hazardous.All mobility batteries, whether

PULSE 6 SERVICE MANUALPAGE 0.10SEPT 2011 SUNRISE MEDICALBatteries should last an average of 1 to 1.5 years.These are some Factors that affect battery

PULSE 6 SERVICE MANUALPAGE 0.11 SEPT 2011SUNRISE MEDICALBattery Size Batteries function as a power wheelchair’s • fuel tank. The larger the group siz

PULSE 6 SERVICE MANUALPAGE 0.12SEPT 2011 SUNRISE MEDICALVR2 Remote ControllerVR2 Controller ButtonsBattery Gauge A series of ten LED’s, which indicat

PULSE 6 SERVICE MANUALPAGE 0.13 SEPT 2011SUNRISE MEDICALVR2 Plugs/Connectors1 = 24 Vdc (POS)2 = 0 Vdc (NEG)3 = Inhibit 1/ Programmer1 = Black (-

PULSE 6 SERVICE MANUALPAGE 0.14SEPT 2011 SUNRISE MEDICALR-NET Remote ControllerOn/Off Key- Press to power on or off the power chair or Controller.Sp

PULSE 6 SERVICE MANUALPAGE 0.15 SEPT 2011SUNRISE MEDICALR-NET Remote Controller w/DisplayOn/Off Key- Press to power on or off the power chair or Con

PULSE 6 SERVICE MANUALPAGE 0.16SEPT 2011 SUNRISE MEDICALR-NET Plugs/ConnectorsM1 = LEFT SIDE MOTORM2 = RIGHT SIDE MOTORINH-2 = INHIBIT 2A1 = ACTUATOR

PULSE 6 SERVICE MANUALPAGE 0.17 SEPT 2011SUNRISE MEDICALDriveRightDriveLeftRedBlack2-waySB50RedBattery2-waySB50BlackRedBlackBatteryCircuitBreakerFuse

PULSE 6 SERVICE MANUALPAGE 2SEPT 2011 SUNRISE MEDICALQuickie Pulse 6 Service Manual ContentsIntroduction 0.1Basic Setup 0.2Motor - Drive Gear engage

PULSE 6 SERVICE MANUALPAGE 0.18SEPT 2011 SUNRISE MEDICALDriveRightDriveLeftRedBlack2-waySB50RedBattery2-waySB50BlackRedBlackBatteryCircuitBreakerFuse

PULSE 6 SERVICE MANUALPAGE 0.19 SEPT 2011SUNRISE MEDICALMain Wiring Diagram VR2 and RNET (PLS6A/PLS6B)108316-030108316-120108316-120108316-1204-Way P

PULSE 6 SERVICE MANUALPAGE 0.20SEPT 2011 SUNRISE MEDICALMain Wiring Diagrams Actuators (PLS6A/PLS6B)3-AXIS ACTUATOR DRIVER - TILTSwitch ControlsACTU

PULSE 6 SERVICE MANUALPAGE 0.21 SEPT 2011SUNRISE MEDICALBasic Tool List This list of tools will be needed to accomplish all of the tasks given in

PULSE 6 SERVICE MANUALPAGE 1.1 SEPT 2011SUNRISE MEDICALSection 1Battery Connection Test1. Check that the female VR2 Bus plug on the chair has voltag

PULSE 6 SERVICE MANUALPAGE 1.2SEPT 2011 SUNRISE MEDICALTroubleshooting: No Power (cont.)Check Battery Wire HarnessCheck that the battery wire harness

PULSE 6 SERVICE MANUALPAGE 2.1 SEPT 2011SUNRISE MEDICALSection 2VR2 Remote Controller DisplayIndicates that the wheelchair is locked. To unlock the

PULSE 6 SERVICE MANUALPAGE 3.1 SEPT 2011SUNRISE MEDICALCheck that the batteries are fully charged and in good condition; and check all cables and con

PULSE 6 SERVICE MANUALPAGE 3.2SEPT 2011 SUNRISE MEDICALSection 3VR2 Controller Diagnostics Codes (cont.)Check that the batteries are fully charged an

PULSE 6 SERVICE MANUALPAGE 3.3 SEPT 2011SUNRISE MEDICALSection 3VR2 Controller Diagnostics Codes (cont.)Otherwise, check the brushes on the Right mot

PULSE 6 SERVICE MANUALPAGE 0.1 SEPT 2011SUNRISE MEDICALPlease read and follow instructions in this service manual before attempting to troubleshoot o

PULSE 6 SERVICE MANUALPAGE 3.4SEPT 2011 SUNRISE MEDICALSection 3VR2 Controller Diagnostics Codes (cont.)A joystick trip is indicated. Make sure that

PULSE 6 SERVICE MANUALPAGE 3.5 SEPT 2011SUNRISE MEDICALSection 3VR2 Controller Diagnostics Codes (cont.)Nine Bars - Solenoid Brake TripBattery FaultC

PULSE 6 SERVICE MANUALPAGE 4.1 SEPT 2011SUNRISE MEDICALSection 4R-net Troubleshooting ProceduresChair Will Not Power Up2131. Check for battery volt

PULSE 6 SERVICE MANUALPAGE 4.2SEPT 2011 SUNRISE MEDICALSection 4R-net Troubleshooting Procedures (cont.)5. Disconnect the power connector from the c

PULSE 6 SERVICE MANUALPAGE 4.3 SEPT 2011SUNRISE MEDICAL12. If the above tests pass, replace the wiring harness leading from the batteries through th

PULSE 6 SERVICE MANUALPAGE 5.1 SEPT 2011SUNRISE MEDICALPower Chair Displays a Fault on the Hand Control or OmniThe R-Net control used on this power c

PULSE 6 SERVICE MANUALPAGE 5.2SEPT 2011 SUNRISE MEDICALSection 5Over-current This fault occurs when the limits of an actuator circuit is exceeded. P

PULSE 6 SERVICE MANUALPAGE 5.3 SEPT 2011SUNRISE MEDICALNote: On hand controls that contain LED battery gauges, they will display the fault code by i

PULSE 6 SERVICE MANUALPAGE 5.4SEPT 2011 SUNRISE MEDICALExample of R-10 Fault Isolation1. In this example, one of the right motor being disconnected

PULSE 6 SERVICE MANUALPAGE 5.5 SEPT 2011SUNRISE MEDICAL3. Locate the creep micro-switch mounted at the rear of the actuator "A" (fi gure

PULSE 6 SERVICE MANUALPAGE 0.2SEPT 2011 SUNRISE MEDICALWhen setting up the components of the chair, complete the following checklist to ensure proper

PULSE 6 SERVICE MANUALPAGE 5.6SEPT 2011 SUNRISE MEDICALPower Chair Will Not Drive in Creep Speed When Tilted An external micro-switch is mounted next

PULSE 6 SERVICE MANUALPAGE 5.7 SEPT 2011SUNRISE MEDICALTilt Will Not Operate1. Select tilt on the hand control (fi gure. 5.7.1). Operate the joysti

PULSE 6 SERVICE MANUALPAGE 5.8SEPT 2011 SUNRISE MEDICALWarning: Use caution in the next step. Do not short the leads of the Multimeter together or

PULSE 6 SERVICE MANUALPAGE 5.9 SEPT 2011SUNRISE MEDICALSection 5 1 to 3 ohms Positive probe hereNegative probe hereContinuity between pinsPositive

PULSE 6 SERVICE MANUALPAGE 5.10SEPT 2011 SUNRISE MEDICALSection 5Battery Testing The Pulse power chair uses two (2) group-22 batteries connected in s

PULSE 6 SERVICE MANUALPAGE 5.11 SEPT 2011SUNRISE MEDICALSection 5d. Operate the power chair at high speed by operating the joystick in a high-speed

PULSE 6 SERVICE MANUALPAGE 5.12SEPT 2011 SUNRISE MEDICALSection 53. The individual voltage of each battery may also be checked using a Multimeter.

PULSE 6 SERVICE MANUALPAGE 6.1 SEPT 2011SUNRISE MEDICALNote: This procedure may be done with or without removing the motor from the power chair. If

PULSE 6 SERVICE MANUALPAGE 6.2SEPT 2011 SUNRISE MEDICALNote: When replacing brush assemblies, always replace both motors. Run-in the brush assembli

PULSE 6 SERVICE MANUALPAGE 6.3 SEPT 2011SUNRISE MEDICALSection 68. Measure the resistance of the park brake assembly by connecting a Multimeter to t

PULSE 6 SERVICE MANUALPAGE 0.3 SEPT 2011SUNRISE MEDICALFor Powerchairs, the multimeter is one of the most useful tools in the toolbox. It can be used

PULSE 6 SERVICE MANUALPAGE 7.1 SEPT 2011SUNRISE MEDICALBattery Removal 1. Remove the two thumb screws under the front of the seat (fi gure. 7.1.1) 2

PULSE 6 SERVICE MANUALPAGE 7.2SEPT 2011 SUNRISE MEDICALRemoval Procedures (cont)Section 7fig. 7.2.3Caution: While not required, it may be a good ide

PULSE 6 SERVICE MANUALPAGE 7.3 SEPT 2011SUNRISE MEDICALSection 77. Locate the two batteries mounted in the base (fi gure 7.3.1) Note the battery con

PULSE 6 SERVICE MANUALPAGE 7.4SEPT 2011 SUNRISE MEDICALSection 7Motor and Gearbox Removal 1. Remove the batteries. Refer to the Battery Removal in

PULSE 6 SERVICE MANUALPAGE 7.5 SEPT 2011SUNRISE MEDICALSection 76. Use 17 mm Rachet and 17 mm open end to remove bolt ,locknut and washer from frame

PULSE 6 SERVICE MANUALPAGE 7.6SEPT 2011 SUNRISE MEDICALMotor Removal for chairs after S/N PLS-101919 and s/n prefix PLS6A &PLS6B1. Remove 4 bolt

PULSE 6 SERVICE MANUALPAGE 7.7 SEPT 2011SUNRISE MEDICALSection 7Control Module RemovalNote: The control module is mounted under the rear cover of th

PULSE 6 SERVICE MANUALPAGE 7.8SEPT 2011 SUNRISE MEDICALSection 73. Loosen the control module by loosening two 3 mm Allen screws (fi gure 7.8.1). No

PULSE 6 SERVICE MANUALPAGE 7.9 SEPT 2011SUNRISE MEDICALSection 7Shock Removal 1. Remove the batteries. Refer to the Battery Removal section. 2. Re

PULSE 6 SERVICE MANUALPAGE 7.10SEPT 2011 SUNRISE MEDICALSection 7Front Caster Arm Removal 1. Remove the batteries. Refer to the Battery Removal sec

PULSE 6 SERVICE MANUALPAGE 0.4SEPT 2011 SUNRISE MEDICALThis section describes the basic symbols used in a typical multimeter.ACALTERNATING CURRENT U

PULSE 6 SERVICE MANUALPAGE 7.11 SEPT 2011SUNRISE MEDICALSection 75. Push down on the rear of the motor mount assembly to allow clearance for the fro

PULSE 6 SERVICE MANUALPAGE 7.12SEPT 2011 SUNRISE MEDICALSection 7Rear Caster Arm Removal 1. Remove the batteries. Refer to the Battery Removal sect

PULSE 6 SERVICE MANUALPAGE 7.13 SEPT 2011SUNRISE MEDICALSection 7Front or Rear Caster Fork Removal1. Elevate the caster fork to be removed by placin

PULSE 6 SERVICE MANUALPAGE 7.14SEPT 2011 SUNRISE MEDICALSection 7Caster Removal 1. Elevate the caster fork to be removed by placing wood blocks unde

PULSE 6 SERVICE MANUALPAGE 7.15 SEPT 2011SUNRISE MEDICALSection 7Tilt Actuator and Micro-Switch RemovalThe following procedures describe the removal

PULSE 6 SERVICE MANUALPAGE 7.16SEPT 2011 SUNRISE MEDICALSection 74. Reconnect the 6-pin connector on the rear of the tilt and partially tilt the seat

PULSE 6 SERVICE MANUALPAGE 7.17 SEPT 2011SUNRISE MEDICALSection 7Caution: the actuator and micro-switch assembly wires are fragile. Use caution whe

PULSE 6 SERVICE MANUALPAGE 8.1 SEPT 2011SUNRISE MEDICALASAP II Seating 16” - 20” wide is shown.(NOTE: The same procedure is used for 18”- 22” wide s

PULSE 6 SERVICE MANUALPAGE 8.2SEPT 2011 SUNRISE MEDICAL6. Loosen Back bracket on the chair to allow for changes to the seat width. (figure 8.2.2).

PULSE 6 SERVICE MANUALPAGE 8.3 SEPT 2011SUNRISE MEDICALSeat/Back width adjustmentSection 88. After checking alignment and symmetry of the final adju

PULSE 6 SERVICE MANUALPAGE 0.5 SEPT 2011SUNRISE MEDICALHealth and SafetyWhile working on powered mobility products, it is essential to observe good w

PULSE 6 SERVICE MANUALPAGE 8.4SEPT 2011 SUNRISE MEDICALLegrest adjustment1. To perform a Legrest adjustment (figure 8.4.1) the following tools are

PULSE 6 SERVICE MANUALPAGE 8.5 SEPT 2011SUNRISE MEDICALBack-rest Angle Adjustment1 Make sure you have the right tools- 5mm Hex Key, and 13mm open e

PULSE 6 SERVICE MANUALPAGE 8.6SEPT 2011 SUNRISE MEDICALSection 8Powered elevating or articulating legrestVR2/R-Net Control The actuator buttons can o

PULSE 6 SERVICE MANUALPAGE 0.6SEPT 2011 SUNRISE MEDICALRemove personal items of jewelry, such as rings, watches, chains • etc. before working on batt

PULSE 6 SERVICE MANUALPAGE 0.7 SEPT 2011SUNRISE MEDICALSources of EMI 1. Hand-Held Transceivers: Antenna is usually mounted directly on the unit.Thes