
PULSE 6 SERVICE MANUAL
PAGE 6.1
SEPT 2011SUNRISE MEDICAL
Note: This procedure may be done with or without removing the motor from the power chair. If
the motor/gearbox is to be removed from the power chair, refer to Motor and Gearbox Removal,
(Section7) of this manual. Consider replacing any motor/gearbox assembly that does not pass
the following test.
1. Inspect the output shafts for signs of grease
leakage (fi gure. 6.1.1).
2. Inspect the cotter pin connecting the gearbox
release arm to the motor/gearbox assembly.
Ensure that it is tight and not damaged (fi gure.
6.1.2). Chairs after serial number PLS-101619
and with s/n prefi x PLS6A & PLS6B, did not
utilize this feature.
3. Manually operate each gearbox release lever
to ensure that they operate easily and fully engage
and disengage
Note: When removing the brush assemblies,
remove one brush assembly at a time. Note its
orientation so that it can be inserted into the
brush holder the same way it was removed.
Caution: Use care not to damage the brush
cap with excessive force in the next step.
Motor/Gearbox Inspection
Section 6
fig. 6.1.1
fig. 6.1.2
fig. 6.1.3
4. Remove the brush by using a common
screwdriver to unscrew the cap (fi gure. 6.1.3).
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